Turnkey tomato ketchup & paste production line from 500kg/h pilot to 50t/h industrial plants. SUS304 + CIP design, PLC automation, multi-effect vacuum concentration. Free layout design & quote within 24h. Contact Gondor today!
Tomato Ketchup Production Line
Gondor tomato ketchup production line is widely used in food processing plants, condiment factories, canneries, restaurant central kitchens, and fruit and vegetable cooperatives.
Introduction To Gondor Tomato Sauce Processing Line
In the modern catering, food processing, and retail industries, an automated, standardized, and high-efficiency tomato ketchup production line is not only a mass production device for sauces but also a core asset for ensuring quality and increasing production capacity.
Whether it’s a food processing plant, cannery, pre-prepared food factory, or a central kitchen for restaurants, this production line, with its advantages of precise proportioning, intelligent temperature control, flow regulation, and continuous operation, adapts to different markets and expands your business’s profit potential.
Gondor Tomato Sauce Processing Equipment Models
This tomato sauce production line integrates multiple core supporting equipment. Below is a detailed list of the key parameters for each piece of equipment. If you have customized needs or would like to learn more in-depth technical details, please feel free to contact us. We will provide you with free professional consultation and comprehensive technical answers!
Machine Name
Voltage(v)
Power(w)
Size(mm)
Materiall
Fruit Cleaning Machine
380v
3kw
4000*1300*1500
SUS304
Elevator
0.55kw
/
Fruit Crushing Machine
0.75kw
450*430*1000
Screw Pump
2.2kw
/
Pump & Pre-Heating Machine
/
Steam heating
1200*600*1650
Pulping Machine
380v
4kw
1150*640*1520
Flavoring (Mixing) Tank
18kw
1200*900*1650
Concentration Equipment
11.8kw
Tank volume: 1000L
Tubular/Plate Sterilizer
36kw
1700*1300*1800
Storage Tank
0.37kw
Tank volume: 1000L
Paste Packaging Machine
220v
1.2kw
2000*1100*2200
Water Bath Pasteurizer Machine
380v
3.15kw
8000*1480*1380
Gondor Tomato Ketchup Processing Line Application Factory
Frozen Food Factory
Adapts to the process requirements of frozen food factories, processing ingredients such as tomatoes and carrots into sauces with strong freezing stability, ensuring that the flavor and texture remain unchanged after thawing.
Condiment Factory
Adapts to the large-scale needs of condiment factories, processing various fruit and vegetable ingredients such as tomatoes, strawberries, and apples to produce standardized flavored sauces in batches, enriching the product portfolio.
Canning Factory
Meets the processing needs of canning factories, supporting the production of sauces from ingredients such as tomatoes, apricots, and kiwis, providing canned-specific raw materials with long shelf life and consistent flavor.
Catering Central Kitchen
Provides bulk customization services for catering central kitchens, supporting the processing of various fruit and vegetable sauces, outputting standardized raw materials with consistent quality, suitable for chain restaurant operations.
Gondor Tomato Paste Processing Equipment Application Raw Material
Tomato Processing
Suitable for deep processing of tomato raw materials, producing standardized tomato sauce with rich flavor in batches, meeting the needs of various food processing and catering applications.
Strawberry Processing
Supports processing strawberry raw materials into rich, sweet and sour strawberry jam and puree, suitable for desserts, baking, and catering seasonings.
Apple Processing
Processes apples into fragrant apple jam or fruit-flavored seasoning bases, suitable for flavor enhancement in beverages, snacks, and ready-to-eat meals.
Apricot Processing
Optimizes the process for apricot raw materials, producing rich-flavored apricot jam, suitable for canned goods, jam products, and catering seasonings.
Kiwi Processing
Supports processing kiwi into refreshing, sweet and sour kiwi jam or puree, meeting the raw material needs of health foods, beverages, and desserts.
Carrot Processing
Processes carrots into nutritious carrot puree and vegetable seasoning bases, suitable for baby food, ready-to-eat meals, and seasonings.
Advantages Of Gondor Industrial Tomato Ketchup Production Line
Hygienic and Safe MaterialsFully Automated ProcessFlexible AdaptabilityPrecise And Controllable QualityEnergy-Saving And High-Efficiency ProductionEasy To Operate
The tomato ketchup production line body is made of 304 stainless steel, supports CIP cleaning, is hygienic and easy to clean, and fully complies with food processing safety standards.
Seamlessly connects cleaning, crushing, filling, and sterilization processes, ensuring stable operation and reducing manual handling, significantly improving production efficiency.
Compatible with processing various raw materials such as tomatoes and fruits and vegetables, supports multiple packaging formats including bottled and bagged packaging, and features replaceable screens to meet customized needs.
Precise temperature control and reliable sterilization, 360° deep cleaning + efficient separation of skin and seeds ensure both high pulp yield and preservation of the original color and flavor of the raw materials.
Multi-effect vacuum concentration design reduces steam consumption, resulting in uniform crushing particle size and high output, achieving a win-win situation of energy saving and high-efficiency processing.
The tomato ketchup production line has a simple structure that is easy to clean and maintain. Combined with PLC intelligent control, it lowers the operating threshold and long-term maintenance costs.
Why Choose Our Tomato Ketchup Production Line?
Customized Capacity Solutions
We offer flexible capacity options from small pilot lines (500–1000 kg/h) to large industrial plants (10–50 tons/h+), tailoring configurations to your exact production needs.
Seamless Process Adaptability
Our standardized yet adjustable process flow (from tomato receiving to packaging) supports multiple products, with customization available for recipes, Brix, and production budgets.
Hassle-Free Installation
We provide professional layout design based on your workshop size/height and detailed utility lists, ensuring seamless installation with your existing factory conditions.
Diverse Packaging Compatibility
We offer a comprehensive range of ketchup packaging options, compatible with filling systems for glass/PET bottles, tin cans, flexible bags, pouches, and aseptic drums to meet your required packaging specifications and filling volumes.
Intelligent Operation Experience
Equipped with PLC touchscreen control and CIP cleaning systems, the tomato ketchup production line minimizes manual intervention—requiring only 3–6 operators per shift for medium-capacity setups.
Professional Technology Support
From product customization to equipment recommendation, our team offers end-to-end support—listening to your requirements and delivering tailored solutions for every production link.
FAQ : Essential Guide to Gondor Tomato Ketchup Production Line
Q1: What kind of products can this tomato ketchup production line make?
The line can produce tomato ketchup, tomato paste, tomato sauce and other tomato-based condiments. By adjusting the recipe and Brix, it can be used for regular ketchup, pizza sauce, pasta sauce and flavored tomato sauces for different markets.
Q2: What is the capacity range of your tomato ketchup production line?
We can supply different capacities from small pilot lines (e.g. 500–1000 kg/h of fresh tomatoes) to large industrial plants (10–50 tons/h or more). Tell us your daily or hourly capacity requirement, and we will recommend a suitable configuration and model list.
Q3: What is the basic process flow of the tomato ketchup line?
A typical flow is: fresh tomato receiving → washing → elevating → crushing → preheating (hot-break/cold-break) → pulping/refining → concentrating → seasoning & mixing → sterilizing → aseptic storage → filling & packaging → secondary pasteurization (if needed). We can adjust or simplify the process according to your product and budget.
Q4: What are the workshop and utility requirements for installing this line?
We will design the layout according to your workshop size and height. The line usually requires stable power supply, steam or thermal oil for heating, cooling water, compressed air and sometimes chilled water. After you share your factory drawing, we can provide a detailed layout and utility list.
Q5: Is this ketchup line easy to operate and clean? How many workers are needed?
The line adopts PLC control with touch screen, and key parameters such as temperature, flow and level are automatically controlled. Most equipment is made of SUS304/316 stainless steel and supports CIP cleaning. For a medium-capacity line, usually 3–6 operators per shift are enough.
Q6: What kinds of packaging can your ketchup line support?
We can match different filling and packing systems for glass bottles, PET bottles, tin cans, stand-up pouches, sachets and aseptic bags in drums. You can tell us what packaging you plan to use and your filling volume, and we will recommend the suitable filling machine.
Plan Your Tomato Ketchup Factory with Gondor
From 500kg/h pilot lines to 50t/h industrial plants, every Gondor tomato ketchup production line is configured around your raw material,target Brix, packaging format and workshop conditions. Share your factory drawing or daily output target, and our engineers will deliver a free production line layout, utility list and formal quote within 24 hours —covering hot-break/cold-break processing, multi-effect vacuum concentration, and filling systems for bottles, cans, pouches or aseptic bags.
Introduction To Gondor Tomato Sauce Processing Line
In the modern catering, food processing, and retail industries, an automated, standardized, and high-efficiency tomato ketchup production line is not only a mass production device for sauces but also a core asset for ensuring quality and increasing production capacity.
Whether it’s a food processing plant, cannery, pre-prepared food factory, or a central kitchen for restaurants, this production line, with its advantages of precise proportioning, intelligent temperature control, flow regulation, and continuous operation, adapts to different markets and expands your business’s profit potential.
Gondor Tomato Sauce Processing Equipment Models
This tomato sauce production line integrates multiple core supporting equipment. Below is a detailed list of the key parameters for each piece of equipment. If you have customized needs or would like to learn more in-depth technical details, please feel free to contact us. We will provide you with free professional consultation and comprehensive technical answers!
Gondor Tomato Ketchup Processing Line Application Factory
Adapts to the process requirements of frozen food factories, processing ingredients such as tomatoes and carrots into sauces with strong freezing stability, ensuring that the flavor and texture remain unchanged after thawing.
Adapts to the large-scale needs of condiment factories, processing various fruit and vegetable ingredients such as tomatoes, strawberries, and apples to produce standardized flavored sauces in batches, enriching the product portfolio.
Meets the processing needs of canning factories, supporting the production of sauces from ingredients such as tomatoes, apricots, and kiwis, providing canned-specific raw materials with long shelf life and consistent flavor.
Provides bulk customization services for catering central kitchens, supporting the processing of various fruit and vegetable sauces, outputting standardized raw materials with consistent quality, suitable for chain restaurant operations.
Gondor Tomato Paste Processing Equipment Application Raw Material
Advantages Of Gondor Industrial Tomato Ketchup Production Line
Why Choose Our Tomato Ketchup Production Line?
We offer flexible capacity options from small pilot lines (500–1000 kg/h) to large industrial plants (10–50 tons/h+), tailoring configurations to your exact production needs.
Our standardized yet adjustable process flow (from tomato receiving to packaging) supports multiple products, with customization available for recipes, Brix, and production budgets.
We provide professional layout design based on your workshop size/height and detailed utility lists, ensuring seamless installation with your existing factory conditions.
We offer a comprehensive range of ketchup packaging options, compatible with filling systems for glass/PET bottles, tin cans, flexible bags, pouches, and aseptic drums to meet your required packaging specifications and filling volumes.
Equipped with PLC touchscreen control and CIP cleaning systems, the tomato ketchup production line minimizes manual intervention—requiring only 3–6 operators per shift for medium-capacity setups.
From product customization to equipment recommendation, our team offers end-to-end support—listening to your requirements and delivering tailored solutions for every production link.
FAQ : Essential Guide to Gondor Tomato Ketchup Production Line
Plan Your Tomato Ketchup Factory with Gondor
From 500kg/h pilot lines to 50t/h industrial plants, every Gondor tomato ketchup production line is configured around your raw material,target Brix, packaging format and workshop conditions. Share your factory drawing or daily output target, and our engineers will deliver a free production line layout, utility list and formal quote within 24 hours —covering hot-break/cold-break processing, multi-effect vacuum concentration, and filling systems for bottles, cans, pouches or aseptic bags.
Contact Us for a Quote