Supplier Mesin Pengolahan Buah dan Sayur

2026-10-10

Rencana Pengadaan Jalur Haluskan Buah Otomatis Pabrik Meksiko

A Mexican food manufacturing start-up contacted us through our official website in September. The customer plans to develop soft packaging products of puree covering mango, buah markisa, stroberi, guava and guava (Guanábana). In order to ensure the hygienic standard and automation level of the production process, customers look for equipment suppliers who can provide customized automatic fruit puree production line .

The engineering team of Gondor Machinery provided a complete set of customized turnkey factory solution (turnkey factory solution) after deeply understanding the customer’s factory layout and capacity planning. The scheme covers the whole process equipment from hydraulic box rummaging, ozone cleaning, double beating to pasteurization and automatic packaging of viscous liquid.

Saat ini, the project has entered the final stage of comparing the logistics terms (CIF and DDP) and checking the local customs tax rate (HS Code). This case shows how we can help customers to build a fruit paste processing workshop that meets industrial standards from scratch through professional system configuration and layout planning.

Persyaratan Pelanggan

Through several rounds of technical communication and e-mail, we systematically sorted out the core purchasing needs of customers’ new factories:

Side view of the bubble cleaning machine

Front view of the bubble cleaning machine

Multi-material compatible processing capacity: customers need to handle tropical fruits with large stone (such as mango) and small seeds (such as passion fruit and guava), and the equipment is required to have high adaptability.

Step-by-step capacity planning: the customer’s long-term goal is to achieve large-scale production, but at the initial stage of the project, the capacity demand in the pulping stage is about 500-800 kg/jam (tentang 1 ton/jam). Namun, in order to reserve space for future production expansion, the front-end cleaning, screening and drainage links are designed to withstand a throughput of up to 10 tons/hour.

High standards of hygiene and food safety: As a newly established food-grade factory, customers attach great importance to the hygienic preparation of fruits before beating, and require a cleaning system with water flow propulsion and disinfection functions.

Flexible packaging specifications: the final puree products need to be automatically filled and sealed in self-standing bags ranging from 100g to 1000g, and the equipment is required to have automatic coding (date and batch) fungsi.

Localized power matching: the electrical control cabinets and motors of all equipment must be adapted to the local single-phase/three-phase 220V voltage standard in Mexico.

Tantangan Teridentifikasi

During the evaluation of the project scheme, the customer raised several common pain points and concerns in actual operation. As a senior B2B food machinery manufacturer, we made an in-depth analysis of these challenges:

Packaging accuracy of viscous materials: Pure fruit puree (especially mango puree and guava puree) has high viscosity, and customers are worried that the traditional packaging machine will be blocked or the filling volume will be unstable when dealing with fine pulp particles or high-concentration liquid.

Limitation and interference of workshop space: the customer’s factory is in the final stage, and there are load-bearing columns in the workshop, which directly affects the linear layout of the assembly line, especially the cleaning and air-drying equipment with a length of more than 6 meters.

Lack of sterilization process: in the process flow originally planned by customers, only cleaning, beating and packaging were included, leaving out the sterilization link that is crucial to prolong the shelf life of products.

Unknown cross-border import and logistics cost: This is the first time that a customer has introduced a large-scale customized production line from overseas, and there are great concerns about the shipping mode (whole container), customs clearance at the destination port, taxes and inland transportation costs.

Rekomendasi Teknis kami

Based on the above challenges, Gondor Machinery adheres to the principle of technology orientation, optimizes the original scheme of customers, and recommends a set of customized industrial equipment portfolio with high expansibility:

1. Double-Channel Fruit Pulper

For materials with cores such as mango and guava, we recommend that customers use double-channel beater. The first system of the equipment is responsible for coarse crushing and coring/peeling, while the second system is responsible for fine pulp grinding. Compared with single-pass beater, it can not only separate the fruit core automatically, but also significantly improve the fineness and juice yield of fruit puree. The equipment is equipped with replaceable screens to adjust the fiber content and texture of different fruits.

2. Pneumatic Paste Filling & Mesin Pengemasan

In order to solve the problem of filling thick fruit puree, we abandoned the ordinary self-flow filling, matched it with a packaging machine specially designed for high-viscosity liquids, and suggested adding a filtering process before packaging. The equipment is equipped with an automatic coding machine, which fully meets the needs of customers for large-span packaging of 100 g-1000 g.

3. Tubular Pasteurizer

In order to ensure food safety and avoid the rapid deterioration of products at room temperature, we added a continuous pasteurization system between the beater and the packaging machine. This not only conforms to the international food-grade hygiene standards, but also lays the foundation for customers to enter large-scale supermarket channels in the future.

4. Modular Bubble Washing System with Ozone

With ozone In view of the demand of customers to reserve 10 tons/hour front-end production capacity, we suggest adopting modular design. At the present stage, a 6m bubble cleaning machine is equipped with a 2m horizontal drainage platform and a reverse air dryer. When it is necessary to expand production capacity in the future, customers only need to add one identical device in parallel.

Solusi Peralatan

Mesin	Kapasitas	Kekuatan	Bahan	Otomatisasi	Konfigurasi Opsional	Produk yang Cocok
Hydraulic Bin Tipper	1000-2000 kg/batch	3.0 kW	SUS304	Semi-Auto	Customizable bin size	Bulk Mango, Guava, Buah Markisa
Ozone Bubble Washer	Up to 5000 kg/jam	5.5 kW	SUS304	Fully Auto	Recirculation water system	All fragile and hard fruits
Air Knife Dryer	Up to 5000 kg/jam	7.5 kW	SUS304	Fully Auto	Overhead fan matrix	Washed fruits
Double-Channel Pulper	500 – 800 kg/jam	4.0 kW	SUS304	Fully Auto	Interchangeable sieves	buah mangga (whole), Guava, Strawberry
Pasteurizer	1000 L/h	2.4 kW / Steam	SUS304/316	Fully Auto	PLC Temp Control	Fruit puree, juices
Liquid Packaging Machine	10-30 tas/menit	2.5 kW	SUS304	Fully Auto	Date/Price Coder ($230)	Thick puree (100g-1000g)

Mengapa Solusi Ini Cocok dengan Pelanggan

As a reliable food processing machine supplier, our solution perfectly fits the business blueprint of this Mexican start-up factory:

Flexible Return on Investment (ROI)Exceptional Spatial AdaptabilityEliminating Customs and Logistics Barriers

By decoupling the front-end cleaning capacity from the core beating capacity, customers can start the project only by investing in the budget of basic equipment at the initial stage. With the expansion of market demand, only beating modules need to be added in parallel, which greatly reduces the capital pressure in the early stage.

Gondor Machinery engineers redraw the U-shaped /L-shaped process flow layout according to the CAD plan and the position of load-bearing columns provided by customers, so as to ensure that the 6-meter-long cleaning machine and subsequent equipment can run smoothly in a limited workshop.

In order to dispel customers’ doubts about cross-border procurement, we not only provide CIF quotation including sea transportation to Manzanillo, but also calculate the DDP cost including inland transportation in Mexico, and actively provide HS Code of machines to help customers verify import tariffs and provide end-to-end commercial services.

Wawasan Industri

For enterprises that are planning to build fruit processing plants, the following industry insights are crucial:

1. What Should Buyers Consider Before Purchasing a Fruit Pulping Machine?

When selecting beating equipment, the first consideration is the physical characteristics of fruit (such as the hardness of core and the viscosity of pectin). For tropical fruits with hard and big stones like mango, a high-performance fruit pulping machine must have the ability to peel the pulp efficiently without breaking the stones, which directly determines the taste of the final puree (to avoid bitterness).

2. Why is a Double-Channel System Better for Tropical Fruits?

The design concept of Double-Channel system is hierarchical processing. In the first pass, peeling and stone separation are completed by high-speed rotating scraper and coarse screen; In the second pass, a finer screen is used for fine grinding. This design can extract juice from fiber to the greatest extent and reduce material waste, which is the core configuration of high-quality commercial fruit processing machine.

3. How to Ensure Smooth Operation for Thick Puree Packaging?

Fruit puree is rich in natural fiber, which can easily block the pipeline of packaging machine. We suggest connecting a fine filter in series before filling to intercept large particles of fiber. Pada saat yang sama, the filling equipment based on the principle of pneumatic piston can provide powerful thrust to ensure that even high-viscosity materials can be accurately measured and fall into the packaging bag smoothly.

Kesimpulan

Saat ini, the factory upgrade project is in the final stage of business evaluation and customs tax check. During this technical consultation, Gondor Machinery fully demonstrated our professional ability and quick response speed in customizing factory plans, process flow optimization and cross-border logistics planning. No matter which logistics term (CIF or DDP) the customer finally chooses, we promise to provide all-round technical support .

Whether you are planning to build a new fruit processing factory or plan to upgrade the existing old assembly line, Gondor Machinery can provide you with engineering design that meets international standards. Welcome to contact our engineering sales team to obtain exclusive capacity planning evaluation and customized quotation scheme.